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Thread: Dynotard/Jakebraking a td5

  1. #1
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    Dynotard/Jakebraking a td5

    As Big Red does lots of towing and I was already thinking of fitting an exhaust brake to her then someone asked about fitting common rail injection to a tdi300 for some reason my head jumped to the mack Dynotard brake... and the phrase "why not" lingered around in there somewhere...


    So given that Dynotards and Jakebrakes are essentially modification to the exhaust valves does anyone know of

    a, is there a reason it cannot be done
    b, anyone or a local (australian) company that mods diesels that would be willing to have a look at it
    c, how well the TD5 brakes with just an normal exhaust brake.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
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  2. #2
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    Hi Blknight.
    NO,BUT.
    You wont get a "jake brake" conversion,that involves as you suggest a valve operated brake system.
    HOWEVER,you can if its actually worth messing with,fit a japper"exhaust brake".Should be cheep enough from a wrecker,all 4 tonne upwards jappercrapper commercials run them.It involves a flap that closes off the exhaust pipe,the only reason you would even consider it is if as you say you want to tow HEAPS,not much use on the vehicles at work that have them But thats my opinion.
    Perhaps see if you can test drive a Canter style truck(even if you need to pretend you want to buy one) and see if the exhaust brake is up to your expectations.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
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    Alotta Fagina MY14 CAT 12M Motor Grader
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  3. #3
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    I know the ones you mean and thats pretty much what Im after. Ive grown up driving the gearbox and prefer wherever possable to control vehicle speed by means of the engine and the TX, Ive had a few nasty experiences in older vehicles driven by (cant belive im going to say this) younger drivers who have ridden the brakes to fade point and had nothing left.

    The Td5 is good enough with just the vehicle but load it up and add 2t of trailer and it overruns on the down grades in second gear Id hate to think about it with a full 4t behind it.

    Like dad told me when he was teaching me to drive "Slow down early, you get more time to react, save fuel and stress, your in the right gear to move off with then if it goes pear shaped you still have a full compliment of brakes to work with." This was in Series II's, III's and International 6x6's
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  4. #4
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    I know where you are coming from.The TD5 manual has bugger all exhaust braking,probably due to a very heavy flywheel,as shown with a BIG turbo lag problem and huge tourque for the engine size.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  5. #5
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    the Td5 engine actually cuts off injection on overrun to try and compensate for this......

  6. #6
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    Quote Originally Posted by DEFENDERZOOK
    the Td5 engine actually cuts off injection on overrun to try and compensate for this......
    Because of the govenor on 99.9% of diesels if you get em spinning fast enough they all cut injection. When you stomp the loud pedal or yank the hand throttle your not directly influencing the rack, or spill ports your having a "tug-of-war" with the govenors fly weights.

    When engine speed and therefore govenor speed is low the loud pedal wins and the engine gets more fuel conversely when the engine overspeeds the flyweights win and cut back the fuel.

    The only "direct" control you have is the fuel cut off which manually forces the rack to the zero fuel position bypassing all the other gumpfh in the injector pump... Td5's just do it electronically.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  7. #7
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    Quote Originally Posted by Blknight.aus
    Because of the govenor on 99.9% of diesels if you get em spinning fast enough they all cut injection. When you stomp the loud pedal or yank the hand throttle your not directly influencing the rack, or spill ports your having a "tug-of-war" with the govenors fly weights.

    When engine speed and therefore govenor speed is low the loud pedal wins and the engine gets more fuel conversely when the engine overspeeds the flyweights win and cut back the fuel.

    The only "direct" control you have is the fuel cut off which manually forces the rack to the zero fuel position bypassing all the other gumpfh in the injector pump... Td5's just do it electronically.
    Pretty good, but TD5s don't have a rack, or a fuel pump as such...

  8. #8
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    it would just about be impossible to fit a jake brake to the TD5 and the exhaust brake is a cheap and easy fit but there is another option electric retardation,this fits on the drive shaft or output shaft better than the above methods do a goggle search there should be kits out there
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  9. #9
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    There seems to be some confusion here. AFAIK an Exhaust brake is also a Jake Brake - if it is made by Jacobs.

    http://www.jakebrake.com/products/ld-exhaust.php

    So it would be easy to fit a light duty Jake Brake (exhaust brake) to a TD5.

  10. #10
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    Quote Originally Posted by isuzurover
    There seems to be some confusion here. AFAIK an Exhaust brake is also a Jake Brake - if it is made by Jacobs.

    http://www.jakebrake.com/products/ld-exhaust.php

    So it would be easy to fit a light duty Jake Brake (exhaust brake) to a TD5.
    In the heavy truck business a "Jake Brake" is a compression brake, made by Jacobs. It is a complex arrangement of pistons and piping using engine oil as a hydraulic fluid and the movement of one poppet valve to alter the timing of another to convert that cylinder into a compressor. Such an arrangement is a complex design & engineering exercise and would need to be started from scratch for any new application. They are also expensive by passenger car standards.

    In my truck driving days,I always thought that exhaust brakes were relatively ineffectual compared to a Jacobs. Should not be too difficult to fit an exhaust brake to an LR. Manifold & flange sealing may need to be critically looked at, and a method of actuation devised. Trucks usually use compressed air.

    Better idea, to me anyway, would be electric trailer brakes.
    URSUSMAJOR

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