Yeah, your post on the UK forum was the first one I read on the subject after I bought the car and started looking at what could be done on a mechanical diesel! Was pointed to it by my mates back in the UK before I found this place.
The fact that most people reckon the mods are worth 20-30bhp, and that's withouht bigger intercoolers and the like is why I'm so miffed the dyno showed less than a 5kw increase at max power, and not much better in the way of torque increase. (Though it also showed the same increase at the low end, which was 20% and is obviously why the car drives so much better off boost)
Anyway,
I didn't do anything, 'cos I didn't fancy playing with it! The fuel injection place basically did the mods on the pump while the car was n the dyno between runs....and chattign to the dyno tech, he was talking about the exact same tweaks as your post, plus getting the turbo up to it's full boost which is was a bit short of. They did another Defender yesterday which got much better results too, and have done the pump mods a few times in other vehicles...this was the first one they'd had where there was very little improvement in the full boost power. Typical that it had to be mine!
The off-boost mod worked though, as I said, as there is a noticeable difference driving the car from stationary and when on a light throttle.
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