Ok to sum it up in "explain it to the boss" lingo.
your problem is that with your lift the front axle has been tilted too far forwards in turn tilting the steering pins and its playing merry hell with your steering geometry...
the concept of the fix is simple you need to tilt the steering pins of the front axle back until they are back where they were.
you have 5 options
- cut the flanges off that mount the swivels then weld them back on in the correct place.
- remove the mounting hardware for the axle itself and roll the whole axle back to the right position then weld it all up again
- use a special bush in the locating arms that will tilt the axle back in about the same way as option 2
- bend the locating arms so that they hold the axle housing in the correct orientation
- cut off and lower the chassis side mount for the locating arms and weld them back on in a lower position
option 1 requires extensive welding skill and alignement jigs to prevent additional wear, as you dont want cutting or welding this is way out.
option 2 requires welding skill and jigs but is not quite as critical as option 1, also out as you dont want welding or cutting (and saying its not quite as critical is like saying hitting the wall at 105kph instead of 110 is better, both these options are risky for the same reasons)
option 3 is about as simple as replacing your locating arm bushes but the bushes have the center pins off center so when you put them in they cant the axle in the locating arms the trick is getting the offsets the same. This is the easiest, most reliable and repairable if you stuff it option, If you get it wrong just press the bush out and have another go, theres also bushes that have adjustable cams on the bolts.
option 4 achieves the same as option 3 but by bending the arms, easier to deal with when it comes time to replace the bushes but its got legal issues. You can get arms that are manufactured with the correct bend in them but AFAIK you still require engineer reports to fit them
option 5 is just a case of dropping the pivot point of the locating arm down by the same amount as your lift returning all the suspension geometry to the same relative starting point. this is out due to the no cutting and welding thing and you wont believe the amount of work to get the approvals for it.
that any help?
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