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Thread: 300 Tdi crank holding tool

  1. #1
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    300 Tdi crank holding tool

    Half way through a timing belt change, with everything apart, and waiting for the minor kit to arrive from karcraft.

    Does anyone still sell the tool Maxidrive used to make - referenced here 300Tdi Timing belt, What went wrong.... EVERYTHING
    Or am I going to hafta make one? It doesn't look too difficult to make, but putting a 60 mm hole in 6mm plate without an oxy or drill press is not so fun

    My tips so far: Trade tools direct sells the 3/4" L bar and 27mm socket for $22 and $15 respectively. Nice kit, and the starter is perfect to undo. Karcraft sells the minor kit cheap. My '96 Auto Disco ES has a lot more hoses and pipes than your Defender.

    /Damien
    Last edited by damienb; 13th January 2008 at 08:55 PM.

  2. #2
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    As a fellow TDi owner, I find that the sliding t bar fits better than a L bar - and then buy a 1m length of steel pipe to fit over whatever bar you use to get the necessary leverage to torque the crank bolt up right.

    Kincrome Group - Product Catalogue

    Do remember to put something in front of the radiator to protect it - nothing more upsetting than finishing a belt change than putting a hole in the damm thing (Don't ask how I know this..).

    As to holding the crank to torque it up, if you decide not to make the holder for the front end, try using a M12 fine thread HT bolt in the timing slot on the torque converter housing. My local industrial fastener shop machined a 5mm wide by 5mm long spigot into the end of a 75mm long bolt, and it has worked well a number of times. Be aware that I have a manual gearbox, and the timing slot is accessible through the wading plug in the bottom of the housing, which may make a difference (As would having a flex plate vs a clutch plate)

  3. #3
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    I used 60mm ID hollow bar, but you still need a mill or drill press to drill the bolt holes, but someone around Brisvegas should have one they could lend.
    Last edited by rick130; 14th January 2008 at 06:47 AM.

  4. #4
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    Edit -oops - wrong KC
    Last edited by langy; 13th January 2008 at 08:40 PM.

  5. #5
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    Fair enough - I've pulled pricing info from the OP, but have to fully recommend Karcraft anyway for price and attitude. I'm definitely retail, BTW. I've got an auto, and am (frankly) a bit scared to use timing tools to lock against 450 Nm or whatever. I've actually got a good press stored away, and can do a crank tool, but it means a Saturday lost to make something on what has been a quick and easy job so far.

    /Damien
    Last edited by damienb; 13th January 2008 at 09:44 PM.

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