
Originally Posted by
Blknight.aus
the 100K service is pretty much Every thing that moves or has fluid, grease or air in it getting checked/changed
all oils engine, power steer, brake, clutch, trans, tcase, front+rear diffs. check and top up the steering ball grease/oil
all filters
pull the hubs down, inspect and repack the wheel bearings change the spacer shims if needed
check the rotors
check the pads
replace the UJ's and donuts (not in the book but I do them anyway)
inspect the suspension bushes and if ones shot replace all bushes relevent to that axle
inspect the Tie rod ends
inspect/adjust the Swivel pin preload
change the serpentine belt (I also did the idler pullies while I was at it)
drain/flush/topup the coolnig system
replace all the cooling system hoses while your at it (they have an average life of 5 years regardless of KMS)
service/inspect the turbocharger+wastegate actuator
inspect camshaft, valve springs+collets and the timing chain
retension all manifold bolts and other engine fixings. (NOT THE HEADBOLTS)
inspect+tension all chassis fittings
inspect+tension all body fittings
inspect/clean all electrical earth connections
reaim the headlights
inspect/repair all seat fittings and seatbelts
inspect/repair/lubricate/adjust all door latching and locking mechanism
replace window seals and door seals as required
rotate the tyres
inspect/repair exhaust fittings + exhaust
check/replenish the aircon gas and pressures
battery load test
check and adjust gearbox linkages
check and adjust the handbrake
Inspect the chassis for damage (crush cans, tow hitch fittings)
thats a bit hit and miss but its about everything I check on a 100K Km service
theres some things that I havent mentioned like fixing leaks, changing shockies over and conducting a road test but that should give you an idea.
Done properly the 100K Km service should take 1 man 3 days to do properly or if you want the quicky Mk1 eyeball and change the easy stuff about a full 8 hour day going flat out the whole time.
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