Picked up my intercooler radiator yesterday for $15 (air conditioner condenser from an AU Falcon).
It has 1/2 inch inlet outlet pipes. I will probably cut off the connector clamps and then just screw clamp hoses on to the pipes. It should fit neatly in front of the radiator at 650 x 400 x 19mm. I need to fabricate some angle bracket to mount at each side of the I/C radiator.
The next purchase will be the coolant pump. It looks to be down to two choices:
1. Davies Craig Electric Booster Pump, 15lt/min, 1.3 amp, brushless magnetically driven pump, estimated life 15,000 hrs, incl reducer to fit 1/2 inch pipe, cost $155 (plus $15 postage unless I can source locally);
2. Bosche intercooler pump, 20lt/min, 2.5 - 3.5 amps, direct drive shaft pump, would need to buy reducers (3/4 to 1/2 inch), cost $150 incl postage from the US.
I am leaning toward the Davies Craig pump.
To fit the intercooler under the air cleaner I need to modify the air cleaner canister by relocating the intake and removing the dust dump.

