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Thread: Meet my 90, and share the adventure.

  1. #391
    Join Date
    Aug 2015
    Location
    Newcastle
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    Looks great mate, but better you than me!

  2. #392
    Tombie Guest
    A blade? Where's your sense of adventure!
    I went the Dremel Meet my 90, and share the adventure.

  3. #393
    Join Date
    May 2014
    Location
    Tamworth NSW
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    I wasn't close enough to a power point. I'm still living in the 90's with a corded dremel.
    The plastic melts, even with the hacksaw blade. The knife was the easiest way by far.
    -Mitch
    'El Burro' 2012 Defender 90.

  4. #394
    Tombie Guest
    These are brutally effective Meet my 90, and share the adventure.

  5. #395
    Join Date
    May 2014
    Location
    Tamworth NSW
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    Winch buggered, and liquid rebuild

    So, I, Ummm, need to amend the record.
    I once mentioned something along the lines of making the most bomb-proof mother-flippin' winch install ever.
    Today that notion came grinding to a halt when I was giving it a once-over inspection during some routine maintenance, where it failed to chooch.

    Initial thought are that this had something to do with it:

    That bog hole was like soup- full of leaf matter and other junk.


    Some may recall that I pulled off the winch line a few weeks back to wash all the mud and crap out of it, and today, I decided to give the landy some love.

    I greased the prop shafts, and also contributed to the hole in the ozone layer by blasting a can of inox MX4 over anything underneath that I don't want to sieze over the coming years. This is my unofficial 6 momthly 'liquid rebuild'

    Anyway, while the winch line was off the drum I had the bright idea of giving it a brush with a wire brush, and maybe even a lick of paint as the dyneema tends to rust the drum from always being waterlogged and grubby.
    The plan was to put the brush against the drum, and power it up while I brush it- work smart, not hard I say.
    The winch drum started to move, then got slower, slower, and then stopped.
    The solenoids are clicking- both with the remote and the wired control. The winch can be moved by hand when in free spool. The winch fuse at the control box is not blown, I believe the big 400A fuse in the battery box is OK, as that thing blowing would sound like a gunshot . I'm thinking I've either gummed the brushes up or got crap in the motor housing. The gearbox of the winch was packed with fresh grease in early 2015, and it has only been underwater once.

    I'll pull it off the vehicle and suss it out.
    The adventure continues!
    -Mitch
    'El Burro' 2012 Defender 90.

  6. #396
    DiscoMick Guest
    Don't know about the winch but I wouldn't use a wire brush on Dyneema if I were you.

    Sent from my GT-P5210 using AULRO mobile app

  7. #397
    Marty90 Guest
    Quote Originally Posted by DiscoMick View Post
    Don't know about the winch but I wouldn't use a wire brush on Dyneema if I were you.

    Sent from my GT-P5210 using AULRO mobile app
    He's using the wire brush on the drum while the rope is off

  8. #398
    Join Date
    May 2014
    Location
    Tamworth NSW
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    Quote Originally Posted by Marty90 View Post
    He's using the wire brush on the drum while the rope is off
    What he said!

    Got the winch off and gave it a wipe down. Autopsy to follow. Stay tuned!
    -Mitch
    'El Burro' 2012 Defender 90.

  9. #399
    Join Date
    Jan 2007
    Location
    Sydney
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    At least you found out in the driveway instead of stuck halfway up a mountain somewhere.

    Cheers,
    Jon

  10. #400
    Join Date
    May 2014
    Location
    Tamworth NSW
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    This is true.

    I've got it out on the bench, and partially pulled down.
    When I removed it, all cables were securely bolted down, and the earth was solid. So was the light gauge signal wire to the solenoid box.

    On the bench,
    1) Motor side spins freely - no strange noises or binding
    2) Gearbox side spins freely- no strange noises or binding
    3) Grease condition looks good- minimal water ingress.
    4) There is some grit which as found its way into the drum housing area, but this appears to have been stopped from reaching the inner workings of the motor spline and gearbox area by the drum seal gaskets

    Will get the multimeter on the cables on the car side some time this week.
    Will also dive deeper into the winch motor when I can.
    Attached Images Attached Images
    -Mitch
    'El Burro' 2012 Defender 90.

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