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Thread: Installing front shocks ... problem

  1. #1
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    Installing front shocks ... problem

    Rear ones went in quick & easy ... front ones have become a lesson in frustration

    Started on the front left, as per Rave & alternative posts/pic's on AULRO ... the strut tower won't come up through the inner guard as the brake lines from the ABS mod' are fouling the space ... and the intercooler pipe from the turbo outlet is in the way ....

    Slunnie says he drops it all out from below. OK .... I disconnected the sway bar, and dropped the axle out until the prop shaft hits the crossbar .... nope. (Do I need to drop both sides at the same time) The tried the ratchet straps on the coil ... gave up on the premise that I might get it compressed far enough, but the ratchet releases with a BANG, and there's no clearance to fold the ratchet strap handle back 180 deg' to release the mechanisim ... and it there was, the spring is going to expand instantly ....

    The front LH spring is a Purple/Purple ... is that standard fitment/length ? (2004 D2a Td5 Auto)

    What am I doing wrong ?? It all looks soooooo easy on Rave and AULRO .... sigh If the strut tower would come out like it's supposed to it WOULD be easy.

    ... and then there's the RHS to do.
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  2. #2
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    kev,
    not sure what mods you have done to the top but that is how i have changed mine in the past removing the tower. bit of wriggling has always got it out.
    if your not using spring compressors try putting the bottle jack between the axle/chassis and push the axle end down you are working on, might give just enough to remove the spring and shock. easier with spring compressors though.

  3. #3
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    Have you tried using the d2 jack between the top of the diff and under the chassis .

  4. #4
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    I had a similar issue when I did my fronts, couldn't remove the tower completely, easiest way I found was to put a ratchet strap on the shock and compress that and use spring compressors on the spring, there is plenty of space to get the strap onto the shock and compress it from the top, then compress the spring until you can remove it, pull out the spring and then unbolt the shock top bolt and remove that, easy when you have done it!

  5. #5
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    I believe removing the crossbar will allow the struts to be lowered further and allow them to clear the guards. (I compressed the springs instead). Keep trying Kev !
    Cheers

    Simon
    2003 D2a TD5, ACE, SLS, Vienna Green.

  6. #6
    Join Date
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    Quote Originally Posted by Fluids View Post
    Slunnie says he drops it all out from below. OK .... I disconnected the sway bar, and dropped the axle out until the prop shaft hits the crossbar .... nope.
    Remove the crossbar. It's only 8 bolts.


    The strut towers can be a rear pain to get out through the top. I have done this before but it was crud and required a crowbar to encourage it.

  7. #7
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    How easy was that !

    LHS done ... time for a bite to eat.

    Compress the springs a bit with the ratchet straps (after unbolting the brake/abs lines from the lower spring perch - making room for one of the ratchet straps levers), then jack the diff down ...
    (seems the tailshaft wasn't on the crossmember like it looked, but it's close) ... and then lift the spring out .... pop the shock up the tower, sit the spring back in, release the bottle jack & then jack the axle up to contain the spring then release the ratchets straps. I couldn't believe how easy that was

    Dinners finished ... Going to do the otherside now ...
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  8. #8
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    The official remove/refit procedure was revised in 2005. There are a number of differences, including undoing the outlet hose on the turbo.

    LT204-002 - Discovery II - Method Change: Front Damper Renew
    TOPIx - 204 Suspension

  9. #9
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    Quote Originally Posted by OffTrack View Post
    The official remove/refit procedure was revised in 2005. There are a number of differences, including undoing the outlet hose on the turbo.

    LT204-002 - Discovery II - Method Change: Front Damper Renew
    TOPIx - 204 Suspension

    ... now he tells me

    Can't access that info/link Paul ... ??
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  10. #10
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    Well done with it.

    I use spring compressors on the springs though. They already scare the hell out of me with the energy stored in them. You're a much braver man than me by using a ratchet strap!
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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