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Thread: Cleaning EGR.

  1. #1
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    Cleaning EGR.

    Hia folks.
    Doing a few jobs on the Disco today, figured I'd pull the EGR and at least give it a bit of a clean while I wait for my de-EGR kit to arrive.
    What's the best way to go about it?
    I've got a can of SCA degreaser I'm using to pinpoint the TC leaks, will this do the trick?
    Give it a squirt and a clean up with a towel or something different?
    Is it worth cleaning the MAP sensor while I'm at it? Or not really until I pull the inlet manifold and clean that up....maybe I should do that
    Cheers
    Muppet
    The Phantom - Oslo Blue 2001 Td5 SE.
    Half dead but will live again!

    Nina - Chawton White 2003 Td5 S
    Slowly being improved

    Quote Originally Posted by Judo View Post
    You worry me sometimes Muppet!!


  2. #2
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    Personally, and if you have a de'EGR kit on order, I wouldn't bother cleaning it. To do a proper job you would have to take the unit off to get both sides of the butterfly valve. Just cleaning one side is hardly worth it and any loose crud or over spray remaining will risk ending up in the either in the inter cooler or risks being blown into the engine. If your cleaning the MAP sensor, which is worth doing as it takes about 30 seconds, use an electrical contact cleaner which will leave no residue.

    Ian.

  3. #3
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    I just figured as I've got a while until my removal kit arrives, I'd at least give it a clean/eyeball to see how it goes. Bit of a clean can only be a good thing right?
    The Phantom - Oslo Blue 2001 Td5 SE.
    Half dead but will live again!

    Nina - Chawton White 2003 Td5 S
    Slowly being improved

    Quote Originally Posted by Judo View Post
    You worry me sometimes Muppet!!


  4. #4
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    Hello Disco Muppet.

    Valvoline make a pressure pack called 'MASS AIR FLOW & THROTTLE BODY CLEANER'
    It is specifically made for cleaning MAFs. About $10 per can.
    I have used it just recently as my TD5 was cutting in and out under acceleration. It stopped the cutting in and out of the motor(You need to remove the MAF completely to do the job properly and follow the instructions on the can, spray the plugs and sockets aswell). A mechanic in Toowoomba put me onto it(I didn't think to even look at the MAF at the time)
    Try it, you may not even need a new MAF.

    Cheers,

    Jason

  5. #5
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    Hi Jason.
    I'm cleaning the MAP not the MAF. My MAF is fine, as is my MAP I'm assuming but as it's on the inlet manifold it might be a little gunky
    The Phantom - Oslo Blue 2001 Td5 SE.
    Half dead but will live again!

    Nina - Chawton White 2003 Td5 S
    Slowly being improved

    Quote Originally Posted by Judo View Post
    You worry me sometimes Muppet!!


  6. #6
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    Quote Originally Posted by Disco Muppet View Post
    I just figured as I've got a while until my removal kit arrives, I'd at least give it a clean/eyeball to see how it goes. Bit of a clean can only be a good thing right?
    If you need to do something before the EGR kit arrives your attention is probably best focused at the other end. I' suggest giveing the two Allen key bolts on the inlet side (on the exhaust manifold) a little spray of WD40 or similar and repeat every couple of days until you need to take them off. They can seize like bugger causing the heads to shear off when it comes to removing then to fit the blanking plate. Give your self a head start there.

    Ian.

  7. #7
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    Quote Originally Posted by Disco Muppet View Post
    Hi Jason.
    I'm cleaning the MAP not the MAF. My MAF is fine, as is my MAP I'm assuming but as it's on the inlet manifold it might be a little gunky
    , thanks for that, I will look a little closer before before I leave irrellevent information next time. My excuse is that I didn't have my glasses on

    Cheers,

    Jason

  8. #8
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    IMHO you will not achieve much unless you take the butterfly off and clean it.
    Mine had 140KK worth of hard black carbon crap on it and the best way to remove it was with a Gerni. I tried degreaser, but it only scratched the surface. Ther ewas so much crap that I recken the volume of the inlet was reduced at least 5%.
    Similarly, you have to remove the MAP sensor and a good spray with Electronic contact cleaner seems to do the job. Do not stick anything in the hole.
    My car had a stutter when reaccelerating after a downhill on the expressway and the cleaning of the butterfly eliminated it.
    I am still undecided on whether to de EGR as I am waiting for when I have to remove the exhaust manifold as sure as eggs I will break an Allen bolt.
    Regards Philip A

  9. #9
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    So I pulled the EGR off today, was expecting to see a butterfly valve but I understand thats an update or something?



    So I cleaned it up...



    Inlet is fairly gunky although nowhere near as bad as what I was expecting based on what some people have posted...



    Now I can either chuck it back on or wait until my removal kit arrives
    Hate removing those intercooler hoses. Yuck.
    Also, I need more degreaser!
    The Phantom - Oslo Blue 2001 Td5 SE.
    Half dead but will live again!

    Nina - Chawton White 2003 Td5 S
    Slowly being improved

    Quote Originally Posted by Judo View Post
    You worry me sometimes Muppet!!


  10. #10
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    While your at it

    Muppet
    go to bunnings and buy one of these round toilet brushes
    cut it off just after the blue bit on the handle and the drill down the centre and fit about 12" of endless threaded rod8>10mm dia,then fir to your battery drill and put about a cup of degreaser in the inlet manifold(Off the car of course)put your brush in and the manifold will come out like new,no black gunk on your person and gets into al the nooks and crannys.
    have done this and it awesome and fast.
    cheers
    Paul
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