Page 906 of 974 FirstFirst ... 406806856896904905906907908916956 ... LastLast
Results 9,051 to 9,060 of 9733

Thread: What happened to your Discovery 2 today?

  1. #9051
    Join Date
    Oct 2020
    Location
    Elizabeth North SA
    Posts
    496
    Total Downloaded
    3.15 MB

    odds n sods part 1

    The turbo let go on the way to Pirie last month, about 2-5k out, so nearly got there. RAA brought car and myself back to Elizabeth same arvo so not much stress other than wondering how much this fix was going to set me back.

    IMG_20240115_163234.jpg IMG_20240115_163308.jpg So out it came and the rattling culprit was found upon disassembly, I had noticed a bit of play in the shaft whenever the intake was off but hadn't seemed to get any worse than when I bought it. The impellor initially seemed solidly siezed but I was able to turn it with some force. The arrow is the oil feed to the centrifuge assembly which has been tapped and plugged. Much easier access to things.

    IMG_20240116_124549.jpg I put a bag around the oil feed, unplugged the injector plug and a few turns proved oil was flowing ok. Turbo core arrived and got fitted to housings which were unscathed as far as I could tell and turbo refitted with new gaskets.

    Then since I was off the road I thought might as well unravel the looms and check some of the under bonnet wiring sooner rather than having it catch me out rubbing through and shorting down the track later. So that became a work in progress for the last 3 weeks roughly.

    IMG_20240120_200815.jpg IMG_20240129_190742.jpg IMG_20240129_190753.jpg IMG_20240131_181212.jpg While I was at it I chopped up the battery box to give me better clearance to the intercooler and radiator hoses and removed the jack pocket to better access the wiring loom.

    IMG_20240129_164511.jpg IMG_20240130_141651.jpgIMG_20240129_190806.jpg IMG_20240129_190830.jpg Made up a longer crank sensor cable with new fittings and pins to re route along the firewall along with the fuel temp and oil pressure wiring.

    IMG_20240202_153157.jpg While I was at it I modded the wiring to include both 3 pin and 4 pin plugs for the airbox lid as I have both sensors/lids so makes it easier to play around with msb and nnn tunes.

    IMG_20240202_200533.jpg IMG_20240202_200552.jpg IMG_20240202_200619.jpg IMG_20240205_191231.jpg IMG_20240205_191316.jpg IMG_20240205_200813.jpg IMG_20240205_200829.jpg Roughing in the wiring to get the position and lengths sorted takes a while.
    Attached Images Attached Images

  2. #9052
    Join Date
    Oct 2020
    Location
    Elizabeth North SA
    Posts
    496
    Total Downloaded
    3.15 MB

    more odds n sods

    IMG_20240205_184622.jpg IMG_20240205_190932.jpg IMG_20240205_191058.jpg IMG_20240205_191131.jpg IMG_20240205_191146.jpg IMG_20240206_151217.jpg IMG_20240206_190825.jpg IMG_20240206_190846.jpg IMG_20240206_191001.jpg IMG_20240206_191029.jpg Covering up with new convoluted split tubing and fixing in place.

    IMG_20240205_200916.jpg I use deutsch connectors but order the solid contacts separately as I prefer them to the fold over crimp types and use a good compression tool for a lot easier to make connection.

    IMG_20240206_190746.jpg Yesterday when I finished the wiring (more to be done around the ecu area to clean it up later in the year) I also took out the low compression V8 trans ecu I have been running since I fitted the V8 stall converter and swapped it out for a high comp one and see how that performs. Went grocery shopping last night and seemed much smoother on the upshifts but lots more around town driving will give me a better idea.

    I wanted to initially just check the loom for serviceability and re tape and replace old split tubing but decided to re route to suit my repairs/tinkering with the engine.

    At this point the oil pressure, fuel temp and crank sensor route along the firewall then turn and tuck between the guard and fuse box, through an existing aperture to the red ecu connector.

    The water temp, air con, wastegate module, maf, airbox cabling now routes along the top of the intercooler and leaves the front of the head more accessable when adjusting the cam sprocket .

    The MAP and Injector cabling go straight under the start of the intake manifold rather than the way they were bundled with the battery cables down low and coming up originally between the first 2 intake runners.

    Starter solenoid cable runs alongside the main battery feed to the starter. The alternator plug wiring runs alongside the alternator output cable.

    The pics down the side of the inlet manifold and front top view shows how I have separated it. No fuel cooler allows for much easier access and troubleshooting.

    Eventually the mess of deutsch connectors will be replaced with a cleaner arrangement with no visible connectors other than the red and black ecu ones.

    Now it's parked up on the front lawn ready for the next breakdown. And I still have to go back to Pirie to complete the job so it will get a little bit of a shakedown to test the turbo core. A real bargain at 115 to the door. Jumped to 195 day after I bought it so got lucky, or not, depending on how much of a run I get out of it.

    The circuit breakers are 50 ampers, one for the anderson plug and one for the electric brakes, I run full cabling, ie earths come all the way back to under the bonnet rather than using chassis, just the way I do it, but it works just as good if you use a chassis return (and saves on cable) as long as you maintain the electrical connections.

  3. #9053
    Join Date
    Jan 1970
    Location
    Central West NSW
    Posts
    14,127
    Total Downloaded
    99.87 MB
    Quote Originally Posted by johnp38 View Post
    The turbo let go on the way to Pirie last month, about 2-5k out, so nearly got there. RAA brought car and myself back to Elizabeth same arvo so not much stress other than wondering how much this fix was going to set me back.
    Hey John, how many km's on it, and do you run standard boost or have you upped it? Just any thoughts on why/when they let go.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

  4. #9054
    Join Date
    Oct 2020
    Location
    Elizabeth North SA
    Posts
    496
    Total Downloaded
    3.15 MB
    Quote Originally Posted by Slunnie View Post
    Hey John, how many km's on it, and do you run standard boost or have you upped it? Just any thoughts on why/when they let go.
    It's done 463000 and the shaft was wobbly from the day I got it, from all the rest of the things needing repair I would say it has not had a good service life for quite a while before it came into my possession.

    I run standard fueling but modded the tune to allow boost up to 21psi when there's enough exhaust movement to push it that high.

    Had been looking at changing turbo core or for used vnt units last 12 months so it forced my hand.

  5. #9055
    Join Date
    Jan 1970
    Location
    Central West NSW
    Posts
    14,127
    Total Downloaded
    99.87 MB
    Quote Originally Posted by johnp38 View Post
    It's done 463000 and the shaft was wobbly from the day I got it, from all the rest of the things needing repair I would say it has not had a good service life for quite a while before it came into my possession.

    I run standard fueling but modded the tune to allow boost up to 21psi when there's enough exhaust movement to push it that high.

    Had been looking at changing turbo core or for used vnt units last 12 months so it forced my hand.
    Cool, thanks for this! I'm at 300k and have upped the boost, but the servicing is spot on. Just trying to gauge where I'm up to and what to expect. Thanks again.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

  6. #9056
    Join Date
    Sep 2010
    Location
    The Hills.
    Posts
    19,162
    Total Downloaded
    152.79 MB
    Now I know what this switch is for..
    IMG_5324.jpg

    Never had these in the 14 years I've owned it. And I probably will never use them...

    IMG_5323.jpg

    And the number plate light doesn't work, I notice.....
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  7. #9057
    Join Date
    Sep 2010
    Location
    The Hills.
    Posts
    19,162
    Total Downloaded
    152.79 MB
    Still, one step closer to a RWC and rego. Been a while. Thing is, when it was out of my life for so long I forgot how good it is to drive. It's almost alive, and it makes my BA Fairmont seem like what it is, an appliance.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  8. #9058
    Join Date
    Sep 2018
    Location
    Travancore
    Posts
    894
    Total Downloaded
    0
    Quote Originally Posted by Tins View Post
    Now I know what this switch is for..
    IMG_5324.jpg

    Never had these in the 14 years I've owned it. And I probably will never use them...

    IMG_5323.jpg

    And the number plate light doesn't work, I notice.....

    Very useful on dusty roads...
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

  9. #9059
    Join Date
    Sep 2010
    Location
    The Hills.
    Posts
    19,162
    Total Downloaded
    152.79 MB
    Quote Originally Posted by RRT View Post
    Very useful on dusty roads...
    Yes. And up here where I am in winter. They just **** me off when used when the conditions don't suit. At least the Disco turns them off after each journey so you must switch them back on next time.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  10. #9060
    Join Date
    Sep 2010
    Location
    The Hills.
    Posts
    19,162
    Total Downloaded
    152.79 MB

    A little ,err, experiment.

    My console is broken around the window switch area. The actual switch panel has nothing to secure to, and the cosmetic cover, with its idiotic pins, well.... So I thought I'd try something. Not stumping up for a new console, and all the S/H ones I see are as bad as mine. Before you say anything rude, "Design" is NOT my middle name.....
    IMG_5354.jpg


    I took someone else's design for the cover, and added the buttress type things to act as locating things.. and printed it in ABS.
    Screenshot 2024-02-22 at 12.07.32 pm.jpg

    The idea is to make the two panels into one, and have them removable by simply a little gentle prying.
    IMG_5350.jpg


    I already see a number of areas where there is considerable room for improvement, and I reckon the console will need some reinforcement, but it stays put for now, and is therefore better than having it flopping on the wires.
    IMG_5356.jpg
    Lick o' paint..

    Also made this, to replace the rear ashtray. I hav a USB power socket for the other hole.
    IMG_5357.jpg
    I didn't design this. Spotted it on Thingiverse. But it has given me ideas😱
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

Page 906 of 974 FirstFirst ... 406806856896904905906907908916956 ... LastLast

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!