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Thread: What happened to your Discovery 2 today?

  1. #8051
    Join Date
    Dec 2020
    Location
    Adelaide, South Australia
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    The dreaded click

    Today I replaced my starter motor on the td5 after getting the dreaded click a couple of times, when trying to start.
    Wasn't as bad as I was expecting in all about an hour and a bit including coffee.
    The worst part was it decided to rain the whole day
    Wanted to get the rebuild kit but was going to take to long to get here, so TRS had on hand rebuilt starters and a reasonable price.

  2. #8052
    Join Date
    Dec 2020
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    Perth
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    Quote Originally Posted by discorevy View Post
    Yes, I checked all around the turbine housing, no leaks.

    MBC's on both, only set at 24-25, noticeable on power and egt's , suits the tunes . Both have full size UK manual spec upgraded intercoolers though
    I found a bit of soot on the OEM heat shield. I managed to do the bolts up on the exhaust housing half a turn, see if that works. The exhaust system was dry no oil, so that's a good thing.


    It looks like it was leaking from the drain and getting onto the rear housing. When I installed the turbo, I had a spare OEM drain gasket and used that over the supplied one. It turns out the OEM one is too wide and binds up against the rear housing and as your doing it up, it never leaked after the first few runs but must seep out slowly. I have reinstalled it now with the one that came with the TT. See how that goes.

    Hopefully thats the end of it, I was wondering why I got a oily burning smell at traffic lights, just comes in via the cab intake just behind no doubt.

  3. #8053
    Join Date
    Jan 2011
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    Got the remote oil filter mount installed today - the Z89A is just for ‘fit’ and when in service I will run with a RYCO Z89ST.

    LROCV member #131
    1999 build D2 TD5 Auto, Mantec snorkel, 2" LRA spring lift, ARB on board air, Ashcroft ATB, CMM air ram CDL shifter, swag & gold pans ....

  4. #8054
    shayne86 Guest
    Quote Originally Posted by onebob View Post
    Got the remote oil filter mount installed today - the Z89A is just for ‘fit’ and when in service I will run with a RYCO Z89ST.

    Shiny turbo goodness What happened to your Discovery 2 today?

  5. #8055
    Join Date
    Apr 2012
    Location
    Whyalla, SA
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    Quote Originally Posted by onebob View Post
    Got the remote oil filter mount installed today - the Z89A is just for ‘fit’ and when in service I will run with a RYCO Z89ST.

    Good to see it set up to pour everywhere What happened to your Discovery 2 today?

    Not much you can do about that, however my money is on it being a messy affair What happened to your Discovery 2 today?

  6. #8056
    Join Date
    Nov 2014
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    Nirvana near Albany W.A.
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    Quote Originally Posted by Four Loko View Post
    I found a bit of soot on the OEM heat shield. I managed to do the bolts up on the exhaust housing half a turn, see if that works. The exhaust system was dry no oil, so that's a good thing.


    It looks like it was leaking from the drain and getting onto the rear housing. When I installed the turbo, I had a spare OEM drain gasket and used that over the supplied one. It turns out the OEM one is too wide and binds up against the rear housing and as your doing it up, it never leaked after the first few runs but must seep out slowly. I have reinstalled it now with the one that came with the TT. See how that goes.

    Hopefully thats the end of it, I was wondering why I got a oily burning smell at traffic lights, just comes in via the cab intake just behind no doubt.
    If it still leaks you might find the oil drain flange is warped ( common ) if it is, you can remove it using a 24mm at the other end and file it flat.

  7. #8057
    Join Date
    Nov 2014
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    Nirvana near Albany W.A.
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    Quote Originally Posted by onebob View Post
    Got the remote oil filter mount installed today - the Z89A is just for ‘fit’ and when in service I will run with a RYCO Z89ST.
    Quote Originally Posted by Tombie View Post

    Not much you can do about that, however my money is on it being a messy affair What happened to your Discovery 2 today?
    Couple of ways to make it a clean affair would be to either
    1: spin the housing 180 degrees
    2: fit a filter with an anti siphon valve as well as anti drain back valve.

  8. #8058
    Join Date
    Jan 2011
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    Quote Originally Posted by Tombie View Post
    Good to see it set up to pour everywhere What happened to your Discovery 2 today?

    Not much you can do about that, however my money is on it being a messy affair What happened to your Discovery 2 today?
    Haha - Yes I’m sure there will be spills because oil filter changes are inherently messy affairs on most vehicles anyway. I’m hoping that the superior access now afforded compared to the standard filter location will make for a quicker and cleaner job - we’ll soon see I guess What happened to your Discovery 2 today?. Also I am using Dash 8 AN flare fittings and not hose barbs on the filter mount so if I could be bothered there is an option to drain the filter into a container by disconnecting the return hose. As for spills it is a “straight shot” down to the chassis rail which is an ideal place for an absorbent pad or rags to catch drips.
    LROCV member #131
    1999 build D2 TD5 Auto, Mantec snorkel, 2" LRA spring lift, ARB on board air, Ashcroft ATB, CMM air ram CDL shifter, swag & gold pans ....

  9. #8059
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    Jan 2011
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    Quote Originally Posted by discorevy View Post
    Couple of ways to make it a clean affair would be to either
    1: spin the housing 180 degrees
    2: fit a filter with an anti siphon valve as well as anti drain back valve.
    Re 2: that would be a RYCO 614.
    LROCV member #131
    1999 build D2 TD5 Auto, Mantec snorkel, 2" LRA spring lift, ARB on board air, Ashcroft ATB, CMM air ram CDL shifter, swag & gold pans ....

  10. #8060
    Join Date
    Nov 2014
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    Nirvana near Albany W.A.
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    Quote Originally Posted by onebob View Post
    Re 2: that would be a RYCO 614.
    Yep, you're onto it, will fit that housing and only 4mm higher
    and if you ever sell it, ryco part# stay the same for TD5
    hard to see from pic, but will heat shield clear ok?

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