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Thread: Hitachi compressor dryer cover red pilot air pipe connection

  1. #1
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    Question Hitachi compressor dryer cover red pilot air pipe connection

    My MY12 D4 2.7 TDV6 is fitted with the Hitachi Air Supply Unit (compressor). It's currently getting the following fault:

    RLM-Suspension

    C1A13-64 (AF) Pressure does not decrease when venting gallery - Algorithm based failure - signal plausibility failure
    ( on 24-12-2020 15:57:10 at 158738 km )
    (as red on GAP Diagnostic IID Tool BT)

    Opened up the compressor housing cover and noticed that on the Air Dryer Cover end cap, the red connection for the Pilot Air Line looks suspect:

    [img:180:180]https://i.ibb.co/t8YZ6TH/IMG-4661.jpg[/img] [img:180:180]https://i.ibb.co/YkcwYBT/IMG-4662.jpg[/img] [img:180:180]https://i.ibb.co/sQT2hbT/IMG-4660.jpg[/img]

    It looks to be sticking out further than the blue High pressure supply to air suspension system below it. There's also some differing colouring around the collar and end of the black pipe closest to the connection.


    I do note though, that from what I have read issues with the Air Dryer Cover usually related to C1A20-64 error code though...

  2. #2
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    Dont be concerned by the height difference as you pull them to lock or push in to release and those caps are just clip on and come off easily.
    I would start by servicing the compressor then see where you are error wise.
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
    1998 Triumph Daytona T595
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  3. #3
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    There’s nothing wrong from what I can see. Pull it out and disassemble the desiccant chamber and you’ll likely see the issue.

    When it’s out slot the top bolt hole so you can much more easily get it back in. Saves a lot of time next time and on reinstallation.
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  4. #4
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    Quote Originally Posted by DiscoJeffster View Post
    There’s nothing wrong from what I can see. Pull it out and disassemble the desiccant chamber and you’ll likely see the issue.
    I plan to. At the moment the error is only appearing sporadically 1/10th or less of the drives and even then it's only an Amber warning alert which resets with the car on/off, all height (Offroad and access) are still working fine the rest of the time. I'm going to order the repair parts first before disassembling for now.

    From what I've read 4x4 Air Seals are a recommended supplier. Now just a matter of which kits to buy:
    just the Compressor Air Dryer Filtration Repair Kit Discovery 3/4 -Oem Hitachi & Dunlop Air Suspension Compressor Air Dryer Filtration Repair Kit related to C1A2064 & C1A1364 Diagnostic trouble code - 4x4 Air Seals
    or the Compressor Complete Exhaust valve seal kit Land Rover Oem Hitachi Air Compressor Complete Exhaust valve seal kit related to C1A1364 Diagnostic codes - 4x4 Air Seals
    and should I be replacing the Air Dryer Cover while there Discovery 3/4 - Oem Hitachi Air Suspension Compressor Air Dryer Cover Repair Kit related to C1A2064 Diagnostic codes - 4x4 Air Seals
    or while it's out, do the full hog Master Repair Kit with all components in there - Land Rover Oem Hitachi Air Compressor Master Repair Kit C1A2064 & C1A1364 Diagnostic Codes - 4x4 Air Seals


    Quote Originally Posted by DiscoJeffster View Post
    When it’s out slot the top bolt hole so you can much more easily get it back in. Saves a lot of time next time and on reinstallation.
    Handy recommendation, thanks.

  5. #5
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    I would do the whole kit and be done with it. I found that the exhaust valve wasn’t the issue on mine and was the desiccant canister, twice.
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  6. #6
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    Quote Originally Posted by DiscoJeffster View Post
    on mine ... was the desiccant canister, twice.
    Does that mean the replacement desiccant canister just didn't last very well or you've done significant use that you needed to replace it again?

  7. #7
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    If you are doing the job, i would also buy a new cap as i have had 2 crack between the both red/blue fittings. I tried all the 2pack glues etc but in the end just purchased a new cap and all good.

    I did the total rebuild about 2 years ago and all still going fine.

    Bulletman

  8. #8
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    Quote Originally Posted by Bulletman View Post
    If you are doing the job, i would also buy a new cap as i have had 2 crack between the both red/blue fittings.
    Yep, I figured since I'll already be going in there and removing this I would replace the cap too. While mine seems to be fine at the moment the fault is just too common not to do it as preventative maintenance at its current age.

  9. #9
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    I bought the 4x4 Seals complete "master" kit to service the Hitachi pump in RRS

    In their instructional information they warn against unnecessary replacement of the relief valve as the housing is easily damaged. Although I bought the relief valve I didnt use it. That was about 3 years ago and has been working fine
    Also be cautious when prising the ring retainer off when replacing the ring seals. I managed to snap the crown off the piston! Luckily I found a new replacement piston with crankrod and wrist pin from a supplier in USA

    The main issues are the pulverised desiccant bead dust working its way through the system and the dryer lid failing. . The front control valve was the main fault with mine due to powdered desiccant in the valves

  10. #10
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    Quote Originally Posted by Grappler View Post
    In their instructional information they warn against unnecessary replacement of the relief valve as the housing is easily damaged.
    They are totally correct - I broke off the hexagon head but in doing so the valve freed itself so I did not have to go further - the issue was that the housing with the hexagon head removed is porus and air leaks out. I filled the area with super glue and has all been OK - when I next need to fix the compressor, I will drill out the old housing and retap to put in a new housing.

    IMG_20190303_135919.jpgIMG_20190303_135847.jpg
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

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