What about drilling the caps so oil can get in?
I've just been working on the driveshafts of the Series 3 I'm getting back on the road and one was fitted with a propshaft UJ with the plastic boots fitted. A spare axle I stripped had the plastic boots fitted to both driveshaft UJ's.
It crossed my mind that the plastic boots are to keep dirt & water out so how easily will they let oil in ?
If the UJ has a hole for a grease nipple then oil will find it's way in via there I guess.
Needle rollers will run OK with minimal lubrication but I thought that maybe the caps should be removed.
I had the chance with one of the driveshafts I'm re-fitting so I managed to remove the plastic cap in situ (I was fitting a new UJ anyway). The problem is that the plastic boot actually holds the needle rollers in place with some UJ designs.
Without the plastic cap the needle rollers can move out by about 3-4mm.
I checked a few other UJ's and some have a step so that with the boot removed the needle rollers stay in place.
I guess I'll stick to leaving the boots on but make sure the UJ has the hole for a grease nipple.
Colin
'56 Series 1 with homemade welder
'65 Series IIa Dormobile
'70 SIIa GS
'76 SIII 88" (Isuzu C240)
'81 SIII FFR
'95 Defender Tanami
Motorcycles :-
Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650
What about drilling the caps so oil can get in?
ALL UJ's have the 4 seals to keep the dust out, so make sure you install seals of some description on each arm before you put them back together. If they hav'nt got grease nipples, just grease them thoroughly BEFORE assembly, that'll give you many K's of use.
I did think of that but because they are hardened it would mean purchasing a carbide drill bit.
It's interesting to see the wear inside the caps and the ends of the four arms because alignment seems to be critical (see this thread 217354 bush for front stub axle)
Colin
'56 Series 1 with homemade welder
'65 Series IIa Dormobile
'70 SIIa GS
'76 SIII 88" (Isuzu C240)
'81 SIII FFR
'95 Defender Tanami
Motorcycles :-
Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650
Hi Colin
If the exposed percentage of needle rollers isn't that great, say 20% or less I would still take the sealing rings off and allow the oil to wash the working of the U/J's cups.
Stop! I have noticed a problem the ends of the needle rollers when exposed are sitting on the relief radius on the journal of the yoke and they would break the ends of the needles under load.
this modification would still work.
Without the plastic cap the needle rollers can move out by about 3-4mm.
I checked a few other UJ's and some have a step so that with the boot removed the needle rollers stay in place.
I have seen those U/J's with out seals but instead with steel rings that hold the needle rollers in place, I don't know whether the rings were hardened or not.
.
Last edited by wrinklearthur; 5th January 2013 at 09:10 AM. Reason: stop!
Arthur,
I was thinking an O-ring would be another solution. There will not be much thrust against it (the needles are only held by a 'plastic' shield anyway).
Colin
'56 Series 1 with homemade welder
'65 Series IIa Dormobile
'70 SIIa GS
'76 SIII 88" (Isuzu C240)
'81 SIII FFR
'95 Defender Tanami
Motorcycles :-
Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650
Good question. I no longer have a diamond wheel at home, so the best I can do is sharpen them by a couple of degrees using a thin cutting disc (nothing else I have will touch them). They howl like hell (wear ear muffs) but drill slowly through anything.
Much cheaper than buying proper carbide bits and a diamond wheel for the occasional use. For large sizes, masonry bits are even cheaper than HS steel...
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