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Thread: 300 Tdi Cyl Head Issue

  1. #11
    Join Date
    May 2009
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    West Gippsland - Victoria
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    Injector Stuck in Head

    Quote Originally Posted by rangieman View Post
    ....................................Oh Dean 5 days for my head to turn up 2 days to Melb then 3 days to get to Lang Lang
    Crikey !! I didn't expect it this soon, I thought I'd be waiting a couple of weeks at least. You're only half an hour South of me so I'd expect similiar delivery times.

    Yes, I will be changing the P gasket. The 'original' was just a soggy piece of paper which I found a bit strange as I expected something a bit more substantial. Don't know if it comes with the gasket kit, I'll wait and see.

    Pulled the timing cover off and the timing belt is a mess, old style set up with the belt 'jumped' foreward and carved up by the idler/tensioner flange, bottom seal weeping as well.

    I'm having trouble getting the injector out of No.2. The others I just 'wiggled' and turned and with a bit of effort out they came but No.2 is stuck fast. I managed to unscrew the injector 'case' by turning it anti clockwise (in hindsight not a good idea), so now I have a disassembled injector with the lower 'case' stuck in the head.

    What's the recommended method here ? Plenty of heat and try again ?, Cut up the old head to remove ? or abandon the injector and buy a new one ?

    Interesting that Turners advertise new Bosch injectors cheaper than reconditioned original ones. Does this mean that reco old ones are better than new Bosch ones ?

    Deano

  2. #12
    Join Date
    Jan 1970
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    Gold Coast
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    hard to say on the injector quality, but at a guess, no. Id say that to buy the parts (bosch have to make profit) and then the labour, its just going to add up quick compared to 1 complete unit....plus companies are more interested in remover and replace rather than repair...

    just a guess

  3. #13
    Join Date
    Jan 1970
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    NSW far north coast
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    What Serg said plus the main body is crimped together and apparently not many shops can test the second stage crack pressure.

  4. #14
    Join Date
    Aug 2007
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    Mandurah WA
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    Another happy Turner's customer,whilst you are spending the money invest in a low coolant/temperature alarm for peace of mind.

  5. #15
    jacknz Guest

    Smile Turners

    I had a brand new 200tdi head off Turners earlier this year, 1 of 2 that had been 'discovered', I had them gasflow it, what with a fueling adjustment and one of JC's intercoolers, well, it goes like stink, big hills don't seem to be too much of a problem anymore.
    It took 4 days to get to Auckland, then another 5 to clear customs plus $$$$..
    Guess I have to keep the truck now to get the value out of it. What a hardship

    Jack

  6. #16
    redrovertdi Guest
    Since your doing the top end i would also drop the sump and do the mains and bigend shells at the same time[with the engine still in the car], that will cost you another $100ish, remember your putting a brand new top end on an older bottom end?? jusy my 2c

  7. #17
    Join Date
    May 2009
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    West Gippsland - Victoria
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    Where do I stop ?

    No problem dropping the sump and checking the big ends and mains, I've red and green plastigauge somewhere, but then do I remove the pistons and check the rings/bores? Could also change those pesky little T seals as well.

    The problem is where do I start and where do I finish. Each job is relatively simple but it all adds up in time, effort and $. Good suggestion though a new head won't increase the load on the bottom end.

    I'm going to try a bit of heat on the head today to see if I can remove the injector in No.2.

    Deano

  8. #18
    Join Date
    Jan 1970
    Location
    Forty minutes closer to the hills in a house the bank is kind enough to let me live in
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    I guess you have to ask where do you want to take this vehicle and how long do you want to keep it in order to know when to stop. If you want it for the next 5 years and plan to go inland then I'd do the bearings. With a happy new head, you won't be driving it any less enthusiastically. You can see where I'm going with this.

  9. #19
    Join Date
    Jan 1970
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    Free Again Thanks Dan
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    I think big ends cost me about $50.00 12 months ago off Roverloards no sump gasket needed , For peace and mind id do it depending on ks

  10. #20
    Join Date
    Apr 2010
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    Emerald, Vic
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    DeanoH if you have no luck removing that injector, I have my old set of good working injectors if you like. PM and we can solve the price issue.

    Cheers
    Luke

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