Made one for my D1 300tdi a few years back when I had it. Mild steel exhaust tube - think it was 3". Took the guard off and trimmed a bit from the back edge so the snorkel could turn and run up the pillar. The tube ran inside the guard and turned to connect into the airbox.
If using mild steel tube, coat the inside of the tube with some fish oil or paint etc before fitting if you're concerned about it going rusty (I didn't bother, but later thought it would have been a good idea).
Save a few $$ and buy your snorkel head from a truck supplies place. About half the price of one from a 4WD place last time I checked.
Steve
1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
1988 120 with rust and potential
1999 300tdi 130 single cab - "stock as bro"
2003 D2a Td5 - the boss's daily drive
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