6 months later another guy I worked with and had spoken to about this because of his machining skills makes 4 metal cannisters of 2 or so litre capacity and fits them to his 360 Cu inch AMC Jeep grand Cherokee (One of the old ones).
Trev comes to me to do some wiring and to build a control and safeguard device so he can stage the cannisters, monitor temp, current flow etc which I do in a crude fashion to iron out a few bugs.
Problem is we haven't tested to see if these things actually work and so its back to basics on all 4 cannisters and we find that they all work and once breeding they produce a fair whack of hydrogen gas.
Small issue though, these suckers are pulling roughly 20 amps each, once again get fairly hot and are a tad crude to control as they took 5 or so mins to stop breeding when the power was cut.
Problems sorted, Alternator upgraded to 120 amps and a 2nd battery fitted we go for a drive, 30 or so km each way.
Already there is a noticeable increase in low down power and he uses 1/2 the throttle he used to use and at the half way mark we stop to check the water levels using the sight gauges we fitted to the cans which we find are nearly empty (We hadn't designed a remote fill system as yet) so we sit for 10 mins waiting for the cans to cool so we can unscrew the lids to fill them and 20 mins later we are off and running again on our way to Launching place pie shop.
We stop and buy n eat lunch and he has the radio on, done with lunch we go to head home and go to fill the cannisters which we find are still on, red hot and breeding like mad sucking the last of the power from the batteries.
Seems they fused 3 of the 4 x 35 amp relays in the ON pozzy and now the batteries are too flat to start the car.
So we disconnect the system, get a jump start and head home.
For 2 weeks he played with the system until it blew his air cleaner to smithereens, increasing the relays to 60 amp, heavier cables to the cells and a crude refill system and he claimed that it cut his fuel consumption down by 30% over 3 tank fills until the explosion after which he disconnected the cans.
The cannisters were never reconnected and as far as i know went with the Jeep when it was sold.
The issues,
Heat, heat and more heat.
Current draw
unpredictability of the breeders which continue to breed hydrogen for a good few mins after shut down.
The sheer flammability of hydrogen.
Water usage and an expedient filling method (We had some fuel system solenoids from an LPG system but didnt want to pressurise the cannister when we shut off the flow so we never installed them.)
We also suspect that the life span of the cannisters would be short and we also were not sure of the effect hydrogen gas has on a standard car engine as it is a dry fuel and far more explosive than the air/fuel mix usually used.

