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Thread: What happened to your Discovery 2 today?

  1. #8321
    Join Date
    May 2017
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    Myrtle Bank SA
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    I stripped out the radiator, intercooler, trans cooler, fan shaft and bearing…. Plus all the other stuff to get to it…..still need to pull off the harmonic balancer, original trans cooler pipes and water pump…..one bolt at a time…..

  2. #8322
    Join Date
    May 2015
    Location
    Williamstown, Victoria
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    Removed the donut

    It doesn't look that bad, maybe those cracks do have enough 'give' to produce the vibration under load, i.e. low range up a steep hill. I can flex the donut, radially and open up the cracks, it would be easy for the propshaft to open up the cracks with the horsepower from the engine, both of them :-)
    If this does fix the issue then no D4 for me!

    carsales.com.au


    20220627_100621.jpg 20220627_100656.jpg
    D2a Td5 Manual, Chawton White. aka "Daisy"
    Build date 11th Oct 2003
    Freelander 2 2011, manual, the daughter calls it Perri
    Before I had a Land Rover I did not have any torque wrenches. Now I have three.
    LROCV #1410

  3. #8323
    Join Date
    Jan 2013
    Location
    WA
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    Thumbs up

    20220627_100621.jpg 20220627_100656.jpg[/QUOTE]

    Yep that looks Knackered.

    The D4 looks stunning in that colour
    Cheers tt




    D2 2004 TD5 Classic

    --------------------------------------

  4. #8324
    Join Date
    May 2015
    Location
    Williamstown, Victoria
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    Quote Originally Posted by thai_tiger View Post



    The D4 looks stunning in that colour
    I'm thinking of visiting it for a selfie.
    D2a Td5 Manual, Chawton White. aka "Daisy"
    Build date 11th Oct 2003
    Freelander 2 2011, manual, the daughter calls it Perri
    Before I had a Land Rover I did not have any torque wrenches. Now I have three.
    LROCV #1410

  5. #8325
    Join Date
    Oct 2020
    Location
    Elizabeth North SA
    Posts
    498
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    3.15 MB
    Quote Originally Posted by Bohica View Post
    It doesn't look that bad, maybe those cracks do have enough 'give' to produce the vibration under load, i.e. low range up a steep hill. I can flex the donut, radially and open up the cracks, it would be easy for the propshaft to open up the cracks with the horsepower from the engine, both of them :-)
    If this does fix the issue then no D4 for me!

    carsales.com.au


    20220627_100621.jpg 20220627_100656.jpg
    Polyurethane Flex Disc Drive Shaft For BMW E30 E36 E46 M3 flex disc LK=96mm/12mm | eBay


    Found this while looking for the thicker 35mm BMW donut

  6. #8326
    Join Date
    Sep 2018
    Location
    Travancore
    Posts
    894
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    Change over of Donut

    Quote Originally Posted by Bohica View Post
    It doesn't look that bad, maybe those cracks do have enough 'give' to produce the vibration under load, i.e. low range up a steep hill. I can flex the donut, radially and open up the cracks, it would be easy for the propshaft to open up the cracks with the horsepower from the engine, both of them :-)
    If this does fix the issue then no D4 for me!

    carsales.com.au

    The donut that I just replaced (pictured) was worse than that and really only produced vibration at speed, 85kph+, was not too bad or noticeable up the hills round the Thompson dam in Low 1&2??

    20220503_135558.jpg


    Having replaced it now with the original, did look at the polyurethane ones but they were not available off the shelf here, still have a slight vibration at 90kph+ that on the trip to Corowa last weekend still vibrated enough to trip the ACE sensor and bring on the orange light - went off when restarting. Thinking I will have to go and replace the bearing again???
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

  7. #8327
    Join Date
    Sep 2018
    Location
    Travancore
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    RAM Mounts

    Got the delivery of the attachments for the RAM balls. One for the Phone, one for a Hero / Canon Camera and one for a Screen. Thinking I might have to go down a size of screen, but when I hit the tracks next will think about it then.

    20220628_135434.jpg

    20220628_135443.jpg

    20220628_135539.jpg

    Now to route the cables from a USB hub through the back of the dash pod down to underneath the steering wheel
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

  8. #8328
    Join Date
    Aug 2021
    Location
    Melbourne
    Posts
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    Quote Originally Posted by johnp38 View Post
    If you used Nanocom

    Front Right on Nano means Front Right on Disco
    Front Left means Rear Right
    Rear Right means Front Left
    Rear Left means Rear Left

    I am running 1.36b firmware but was same on whatever I had loaded when I got it 18 months ago.
    LOL thanks for the heads up. Cleared the fault and it went away. For now.

  9. #8329
    Join Date
    Aug 2021
    Location
    Melbourne
    Posts
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    Did the water pump. Wasn't too bad a job. Not sure why someone posted a how to on here and said to remove turbo heat shield. Totally not needed. The Haines manual said to remove the turbo. Well that wasn't needed either. In fact the centrifugal rotor drain pipe didn't even need to removed from the housing.

    Fresh Castrol oil, new oil filters, new air filter, some Liqui-Moly Ceratec and some Liqui-Moly diesel de-carboniser into the plenum and WOW what a difference to how this thing runs! Feels like a new car.

  10. #8330
    Join Date
    Apr 2016
    Location
    Melbourne
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    4,517
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    Quote Originally Posted by Matt_Rides View Post
    ..... In fact the centrifugal rotor drain pipe didn't even need to removed from the housing.

    .....
    I posted way earlier in this thread too ... this depends on what water pump you got(as in bought and is already installed), it seems not all pumps are identical. Some pumps are made dimensionally just slightly different.
    When we did bros Td5, had a hell of a time getting the old pump wriggled out from down there. Thought at one stage to slice a corner off it with grinder to get it out, but that wouldn't help get the new one in would it. So twisted and turned it for ... far too long to get it between the centrifugal housing and the casting, and almost nearly removed the oil housing. Bro had a go, I had a go, bro had a go .. etc. It was only millimeters in it, but was looking hopeless at one stage, till we(can't remember if him or me) ... struck the correct tetris orientation and it came out.

    "There was much rejoicing!" ...
    can't describe the jubilation accurately enough, as to how annoying this removal process was becoming.
    Then of course try to get it back in carefully to be sure, noted the orientation and pushed back in. Pulled back out and no probs. Felt confident to get the new pump in now, without the additional headache of removing the centrifugal housing.
    So I went to get the new pump between the obstructing hardware and it just went in. No care taken to 'orient' it exactly the way it needed to be, just straight in. Haha... pot luck it would seem.

    No!
    The new(Bearmach) pump was something like 5mm shorter in length than the pump that came out. Can't recall exactly, maybe the keyed shaft end or whatever, but without thinking the shorter length allowed it the clearance to get between the obstructions in any way.

    I only assume that the pump that came out was original .. couldn't really tell. Didn't care, and not smart enough to get photos at the time.

    But .. still have it in mind that if it ever needs(or I have to deal with a leaking td5 water pump again ... get bearmach to be sure it fits easily .. and grind the old one to tiny bits, it she don't come out in one shot!
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

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