 Master
					
					
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						Master
					
					
						SubscriberTime to replace the starter battery in the Disco. No worries, easy job, 30mins and I'll be cooking dinner and watching Netflix.
Or so I thought!
I lost the battery clamp hook and I looked everywhere! Literally, I worked out where it would have fallen, trajectory, under tyres, skirting boards, tool boxes, I even checked all through the house in case I or the dog walked off with it, I kid you not that I even checked my bed incase the dog took it there!
4 hours later...... I packed up and thought **** it.
... then I found it in the vacuum cleaner. FML!
Cheers
Slunnie
~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~
 Swaggie
					
					
						Subscriber
					
					
						Swaggie
					
					
						SubscriberSo I replaced the flexible brake hoses today in my 2002TD5 auto.
The replacements are Goodridge stainless hoses . They come with copper washers in the kit. The new hoses do not have an index protuberance onto the caliper like the OEM so you have to just guess the alignment.
It went pretty smoothly except there is always 1 wheel that is stubborn. The union to the metal pipe on the LH front was VERY tight and then to add insult, the damn union refused to start for quite a while.
I cleaned off the unions with a stiff fibre brush, then a squirt of penetrating fluid to make those damn slide locks easier, then some electronics cleaner .
I placed glad wrap with some rubber bands to seal the master cylinder so that not too much fluid lost, but it still goes everywhere.
The unions are AF 7/16 and 9/16 ( or BSP or whatever) and the new Goodridge hose has a 17MM nut at the top where it joins the metal pipe. I am buggered if I know why they are not metric. I guess another carryover from series 1.!!!
One strange thing I noticed was that the LH front wheel has a very sharp turn just near the wheel into a bracket. At first I thought that I must have incorrectly fitted the bracket when I was changing the hub, but it only goes on one way.
I have a pressure bleeder so that part was relatively simple. I then used the hill descent control to ensure no air in the system.
I cannot really say that I noticed much difference in the pedal travel as mine is very good to start with , although the brakes seem to be more linear when you press harder.
Regards PhilipA
At some point the front brake calipers piston diameter and the brake booster were changed. The pistons became smaller. I cant work out what changed on the booster, I can only assume they increased the power assistance. I wonder if this is why you had a good pedal to start with, where others have a soft pedal. Of course you probably also have it well maintained.
Cheers
Slunnie
~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~
 Master
					
					
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						Master
					
					
						Subscriber Swaggie
					
					
						Subscriber
					
					
						Swaggie
					
					
						SubscriberWhat middle hoses?
I bought a kit so assume that is the lot.
regards PhilipA
had a look at RAVE this morning and there are two more next the chassis LH front.
Knowing how hard it is to get at that area , the fact that my existing hoses looked OK and they are protected by the chassis and don’t flex much, I intent to leave sleeping dogs lie, unless someone posts that they are prone to failure.
Last edited by PhilipA; 2nd July 2021 at 11:31 AM.
 Master
					
					
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						Master
					
					
						Subscriber_________________________
1996 D1 V8 - gone
2002 D2 Td5 ES- gone but still running elsewhere
2013 D4 SDV6 HSE - gone
2023 Defender 110SE D300
 Swaggie
					
					
						Subscriber
					
					
						Swaggie
					
					
						SubscriberWell today it was the handbrake's turn.
I opened it up to be confronted with an oily mess.
So I just cleaned the shoes up with some degreaser and dewaxer, and put it back together to await a new seal, brake shoes and nuts from Mario. The shoes are about 5? years old when I welded the wear points on the backing plate and fitted new shoes.
The transfer has a slight drool from the front of the intermediate shaft but it looks like the biggest leak was from the rear seal which I replaced about 6 years ago.
It's like a game of rounders, you fix one the next one goes. I have replaced the front diff pinion seal, the rear diff pinion seal, the front transfer seal and the rear transfer seal during my 7years of ownership . So it looks like it is the turn of the front diff seal next.
How ome Japanese seals seem to last forever and English ones continually fail.
Regards PhilipA
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