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Thread: What happened to your D3/D4 today?

  1. #4181
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    Quote Originally Posted by RHS58 View Post
    Seems to be a run of manifolds lately..
    Tough times at the moment. Everything cracking under pressure What happened to your D3/D4 today?
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  2. #4182
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    Quote Originally Posted by Steve86 View Post
    Changed over to tuffants with geolander G015 265/60R18s. Geolanders are quiet for an LT rated AT.

    Now need to decide if keeping the 20" rims.

    Spare wheel winder was a PITA & wouldn't lower fully. Expect the wire has wrapped incorrectly so that's the next job. Thinking of replacing the winder eye with a nut to be able to use a socket wrench. Have upgraded to a bottle jack so means I can then ditch the original jack completely.
    Tuffant actually make a similar item 1/4 Wheel Winder Adapter for Discovery 4 (Late Model) | TuffAnt alternatively if you have to replace the wheel winder a D3 unit still has the wheel nut type drive.
    2005 D3 TDV6 Present
    1999 D2 TD5 Gone

  3. #4183
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    Upper tailgate brake light replacement

    Hi all,

    Took the opportunity to replace my cracked upper brake light - 2 days, as planned -

    Day 1 - masking tape wherever I thought paint may be damaged - drilled a few holes, enough to poke small multigrips through and start the cracking/removal process - then 'graduated' to small sharp flat screwdriver and rubber mallet to remove the stuck bits. That left a border of thick rubbery sealant - obviously done by hand on a Friday afternoon! Disconnected the electical connections etc.

    Intrigued by the interesting box under the plastic - turned out to be the GPS transmitter!

    Day 2 - renewed any bits of masking tape and gingerly tapped the sealant line with an old 2" paint scraper and small rubber mallet - stopped every 2 hours for a change of scenery etc. Late afternoon, reconnected the electrics, checked all working OK and then carefully applied the new sealant - wife had to hold the new unit as the connectors too short to place alongside - then it was the marriage of new unit with new sealant - 4 house bricks on a teatowel to weigh it down for 24 hours.

    All good - patience rules - tap, tap tap!!

    stoplight.jpg
    2016 Firenze Red Disco 4 TDV6
    2018 Firenze Red Disco Sport
    ... plus many previous!

  4. #4184
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    Quote Originally Posted by hiker View Post
    Hi all,

    Took the opportunity to replace my cracked upper brake light - 2 days, as planned -

    Day 1 - masking tape wherever I thought paint may be damaged - drilled a few holes, enough to poke small multigrips through and start the cracking/removal process - then 'graduated' to small sharp flat screwdriver and rubber mallet to remove the stuck bits. That left a border of thick rubbery sealant - obviously done by hand on a Friday afternoon! Disconnected the electical connections etc.

    Intrigued by the interesting box under the plastic - turned out to be the GPS transmitter!

    Day 2 - renewed any bits of masking tape and gingerly tapped the sealant line with an old 2" paint scraper and small rubber mallet - stopped every 2 hours for a change of scenery etc. Late afternoon, reconnected the electrics, checked all working OK and then carefully applied the new sealant - wife had to hold the new unit as the connectors too short to place alongside - then it was the marriage of new unit with new sealant - 4 house bricks on a teatowel to weigh it down for 24 hours.

    All good - patience rules - tap, tap tap!!

    stoplight.jpg
    What sealant did you use as it’s very specific I understand. I had a Windscreen O’Brien shop do mine. First time it fell off. Now several years later it’s loose on one side. It’s same product as what windscreens are stuck in with I think.

  5. #4185
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    Used Sikaflex 260N - horrible stuff if you're not used to it.
    Applied to both surfaces, as opposed to just the car - bit of overkill, but why not, hopefully its a once only job!
    The only reason it cracked was me misjudging a low hanging aircon duct in a carpark and reversed into a protruding bolt - bugger!
    2016 Firenze Red Disco 4 TDV6
    2018 Firenze Red Disco Sport
    ... plus many previous!

  6. #4186
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    What happened to your D3/D4 today?

    Quote Originally Posted by hiker View Post
    Used Sikaflex 260N - horrible stuff if you're not used to it.
    Applied to both surfaces, as opposed to just the car - bit of overkill, but why not, hopefully its a once only job!
    The only reason it cracked was me misjudging a low hanging aircon duct in a carpark and reversed into a protruding bolt - bugger!
    100% what happened to mine a fire main in work car park - wifey borrowed car one day and decided to back in - fine if you drive in like I’d done for years. At least it was a bullseye hit and no panel damage.

    Getting the glue to bond is very tricky it seems.

  7. #4187
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    Quote Originally Posted by hiker View Post
    Used Sikaflex 260N - horrible stuff if you're not used to it.
    Applied to both surfaces, as opposed to just the car - bit of overkill, but why not, hopefully its a once only job!
    The only reason it cracked was me misjudging a low hanging aircon duct in a carpark and reversed into a protruding bolt - bugger!
    After having a new replacement myself that was fitted by my local windscreen man it flew off after a few weeks and broke into pieces, I fitted a new one myself using Silicone after testing on the broken bits and getting a good bond. It is still nice and firm after 3+ years. (The windscreen man paid for the new one but refused to fit it again by the way) Nick
    MY09 D3 TDV6 Zermatt Silver
    MY02 TD5 Bonatti Grey (Sold)
    MY00 TD5 520K (Sold)

  8. #4188
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    Quote Originally Posted by PerthDisco View Post
    100% what happened to mine a fire main in work car park - wifey borrowed car one day and decided to back in - fine if you drive in like I’d done for years. At least it was a bullseye hit and no panel damage.

    Getting the glue to bond is very tricky it seems.
    Did mine. Used Sikaflex, not an issue and never fell off What happened to your D3/D4 today?
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  9. #4189
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    227 Sika works a charm

  10. #4190
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    Front Disc Brakes

    Orange warning symbol made its appearance the other day, inspection found the interior front pads were worn to there advised limit. Interesting there was a massive discrepancy in the amount or wear on the interior and exterior pads. Rotors were badly lipped on both the ID and OD of the running surfaces.

    I purchase Bendix DB2203HD pads and found that when installed with the lipped rotors they were riding on the rotor OD lip because the new pads were a mm wider.

    Procrastination and DR Google made me take the decision to remove the lips using a 100mm grinding disc. With care this was a fairly simple task after removing the rotors and placing them on a flat working surface.

    After the lips removal I confirmed the rotor thickness was still in excess of the 27mm recommended minimum rotor thickness.

    Reassembly produced a result where the new pads are now contacting the full swept area of the rotors.

    If the readies were a little more abundant I think I would have replaced the rotors.

    Have other owners experienced uneven pad wear?

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